Mitsubishi Electric SEZ-KD71VA Manual de servicio

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TECHNICAL & SERVICE MANUAL
No.OCH530
REVISED EDITION-A
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
Outdoor unit
[Model Name]
[Service Ref.]
SUZ-KA25VA3 SUZ-KA25VA3.TH
SUZ-KA35VA3 SUZ-KA35VA3.TH
SUZ-KA50VA3 SUZ-KA50VA3.TH
SUZ-KA60VA3 SUZ-KA60VA3.TH
SUZ-KA71VA3 SUZ-KA71VA3.TH
CONTENTS
1.
COMBINATION OF INDOOR AND OUTDOOR UNITS
.....
2
2. TECHNICAL CHANGES
...................................
3
3. PARTS NAMES AND FUNCTIONS
..................
7
4. SPECIFICATION
................................................
8
5. NOISE CRITERIA CURVES
............................
10
6. OUTLINES AND DIMENSIONS
.......................
11
7. WIRING DIAGRAM
..........................................
13
8. REFRIGERANT SYSTEM DIAGRAM
.............
16
9. ACTUATOR CONTROL
...................................
19
10. SERVICE FUNCTIONS
....................................
20
11. TROUBLESHOOTING
.....................................
20
12. DISASSEMBLY INSTRUCTIONS
....................
36
Indication of
model name
HFC
utilized
R410A
SUZ-KA25VA3.TH
SUZ-KA35VA3.TH
September 2013
PARTS CATALOG (OCB530)
Note:
This service manual
describes technical data of
the outdoor units.
Revision:
• Errors have been corrected
in REVISED EDITION-A.
Some descriptions have
been modified.
Please void OCH530.
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Indice de contenidos

Pagina 1 - September 2013

TECHNICAL & SERVICE MANUALNo.OCH530REVISED EDITION-ASPLIT-TYPE, HEAT PUMP AIR CONDITIONERSR410AOutdoor unit[Model Name] [Service Ref.]SUZ-KA25VA3

Pagina 2 - INDOOR UNIT SERVICE MANUAL

10 11NOISE CRITERIA CURVES5OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BARCOOLINGFUNCTIONSPL(dB(A))LINEHighMed.FAN SPEEDHEATING4748OUTDOORUNI

Pagina 3 - TECHNICAL CHANGES

10 116OUTLINES AND DIMENSIONS1069800302.5500 Bolt pitch for installation15022.3Handle550280164.599.5170.523Service panelService port285344.544400Air i

Pagina 4

1312 13417.54042Drain hole17550033050Air inAir out2-Oval holes 10 2184010981880452Service panel99.5164.51953544Liquid refrigerantpipe jointRefrigera

Pagina 5 - 2. Refrigerant piping

1312 137WIRING DIAGRAMSUZ-KA25VA3.THSUZ-KA35VA3.THOCH530A

Pagina 6 - 6. Pumping Down

14 15SUZ-KA50VA3.THOCH530A

Pagina 7 - PARTS NAMES AND FUNCTIONS

14 15SUZ-KA60VA3.THSUZ-KA71VA3.THOCH530A

Pagina 8 - SPECIFICATION

1716 17REFRIGERANT SYSTEM DIAGRAM8Unit: mmSUZ-KA25VA3.THUnit: mmSUZ-KA35VA3.THFlared connectionDefrostthermistorRT61DischargetemperaturethermistorRT62

Pagina 9 - SUZ-KA50VA3.TH SUZ-KA60VA3.TH

1716 17Unit: mmSUZ-KA50VA3.THOutdoorheatexchangerFlared connectionDefrostthermistorRT61DischargetemperaturethermistorRT62Flared connectionStop valveSt

Pagina 10 - NOISE CRITERIA CURVES

1918 19ADDITIONAL REFRIGERANT CHARGE (R410A: g)SUZ-KA25VA3.TH SUZ-KA35VA3.TH SUZ-KA50VA3.THSUZ-KA60VA3.TH SUZ-KA71VA3.THMAX. REFRIGERAN

Pagina 11 - OUTLINES AND DIMENSIONS

1918 19ACTUATOR CONTROL9SUZ-KA25VA3.TH SUZ-KA35VA3.TH SUZ-KA50VA3.TH SUZ-KA60VA3.TH SUZ-KA71VA3.TH9-3. RELATION BETWEEN MAIN SENSOR AND ACTUATOR9-2

Pagina 12 - REQUIRED SPACE

2 31COMBINATION OF INDOOR AND OUTDOOR UNITSHeat pump typeOutdoor unitSUZ- SLZ-KA25VA(L).THSLZ-KA35VA(L).THSLZ-KA50VA(L).THSLZ-KA25VAL2.THSLZ-KA35VALR3

Pagina 13 - WIRING DIAGRAM

2120 21SUZ-KA25VA3.TH SUZ-KA35VA3.TH SUZ-KA50VA3.TH SUZ-KA60VA3.TH SUZ-KA71VA3.THCHANGE IN DEFROST SETTINGChanging defrost finish temperature<JS&g

Pagina 14 - SUZ-KA50VA3.TH

2120 21SUZ-KA25VA3.TH SUZ-KA35VA3.TH SUZ-KA50VA3.TH SUZ-KA60VA3.TH SUZ-KA71VA3.TH temperature thermistor, outdoor heat exchanger temperature

Pagina 15 - SUZ-KA71VA3.TH

22 23F1 F2 F3 F4unem ecivreSrosruC:unem niaMTest runInput maintenance info.Function settingCheckSelf checkF1 F2 F3 F4kcehc fleS:tceleSRef. addresssser

Pagina 16 - REFRIGERANT SYSTEM DIAGRAM

22 23If operations cannot be completed with the remote controller, diagnose the remote controller with this function.F1 F2 F3 F4unem ecivreSrosruC:une

Pagina 17

24 25When a problem occurs to the air conditioner, the indoor and outdoor units will stop,and the problem is shown in the remote controller display.[

Pagina 18 - MAX. HEIGHT DIFFERENCE

24 25Transmission data from remote controllerTransmission data on transmission pathWhen the number of data errors is "02":Press the ON/OFF b

Pagina 19 - ACTUATOR CONTROL

26 27• "CHECK" lights, and refrigerant address "00" flashes.• Check that the remote controller's display has stopped before c

Pagina 20 - SERVICE FUNCTIONS

26 27[Output pattern A] Errors detected by indoor unit[Output pattern B]E91. If the beeper does not sound again after the initial 2 beeps to confirm t

Pagina 21 - (KA25/35/50)

28 2911-4. TROUBLE CRITERION OF MAIN PARTS Parts nameFigureCheck method and criterionOutdoor fan motor R.V. coil (21S4) Expansion valve coil(LEV)Measu

Pagina 22 - F1 F2 F3 F4

28 29 A How to check inverter/compressorAre the voltages balanced?Disconnect the connector between the compressor and the intelligent power module (K

Pagina 23

2 32TECHNICAL CHANGESRefrigerantoilRefrigerantNew refrigerantR410AHFC-32: HFC-125 (50%:50%)Pseudo-azeotropic refrigerantNot includedA1/A172.6-51.41.55

Pagina 24 - (Alternating Display)

30 31 D Check of compressor winding Disconnect the connector between the compressor and intelligent power module, and measure the resistance betw

Pagina 25

30 31 G Check of R.V. coilFirst of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 11-4.In case CN721(KA25/35/50

Pagina 26 - TEST RUN

32 33 I Check of LEV Turn on power supply to the outdoor unit after checking LEV coil is xed to the LEV body securely.YesDisconnect the connector C

Pagina 27 - Beep Beep

32 33 Electromagnetic noise enters into TV sets or radiosYesIs the unit earthed?NoEarth the unit.YesIs the distance between the antennas and the i

Pagina 28

34 3511-6. TEST POINT DIAGRAM AND VOLTAGE11-6-1. Inverter P.C. boardSUZ-KA25VA3.TH SUZ-KA35VA3.TH SUZ-KA50VA3.TH-20 -10 0 10 20 30 400102030405060708

Pagina 29 - 11-5. TROUBLESHOOTING FLOW

34 3511-6-2. Inverter P.C. boardSUZ-KA60VA3.TH SUZ-KA71VA3.TH-20 -10 0 10 20 30 400102030405060708090100Temperature( )Defrost thermistor(RT61)Ambien

Pagina 30

3736 3712DISASSEMBLY INSTRUCTIONS(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the

Pagina 31 - H Check of outdoor fan motor

3736 37OPERATING PROCEDUREPHOTOS2. Removing the inverter assembly, inverter P.C. board(1) Remove the cabinet and panels. (Refer to procedure 1.)(2) Di

Pagina 32 - I Check of LEV

38 39OPERATING PROCEDUREPHOTOS5. Removing outdoor fan motor(1) Remove the cabinet and panels. (Refer to procedure 1.)(2) Disconnect the following conn

Pagina 33

NOTE: Turn OFF power supply before disassembly.OPERATING PROCEDUREPHOTOS1. Removing the cabinet(1) Remove the screws of the service panel.(2) Remove t

Pagina 34 - 11-6-1. Inverter P.C. board

4 5R410A tools Can R22 tools be used?Gas leak detectorR410A has high pressures beyond the measurement range of existing gauges. Port diameters have be

Pagina 35

40 41OPERATING PROCEDUREPHOTOS2. Removing the inverter assembly, inverter P.C. board(1) Remove the cabinet and panels. (Refer to procedure 1.)(2) Disc

Pagina 36 - DISASSEMBLY INSTRUCTIONS

40 41OPERATING PROCEDURE PHOTOS4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger tempera-ture thermistor an

Pagina 37 - OPERATING PROCEDURE

NOTE: Turn OFF power supply before disassembling.OPERATING PROCEDUREPHOTOS1. Removing the cabinet(1) Remove the screws of the service panel.(2) Remove

Pagina 38

42 43OPERATING PROCEDUREPHOTOS2. Removing the inverter assembly, inverter P.C. board(1) Remove the cabinet and panels. (Refer to procedure 1.)(2) Disc

Pagina 39

44 45OPERATING PROCEDURE PHOTOS4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger tempera-ture thermistor an

Pagina 40

44 45OCH530A

Pagina 41 - OPERATING PROCEDURE PHOTOS

HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPANTMcCopyright 2012 MITSUBISHI ELECTRIC CORPORATIONDistributed in Sep. 2013

Pagina 42

4 5Electronic scale for refrigerant chargingOutdoor unitRefrigerant gas cylinderoperating valveRefrigerant gas cylinderfor R410A with siphonRefrigeran

Pagina 43

76 76. Pumping DownWhen relocating or disposing of the air conditioner, pump down the system by following the procedure below so that no refrigerant i

Pagina 44

76 73PARTS NAMES AND FUNCTIONSSUZ-KA25VA3.TH SUZ-KA35VA3.THSUZ-KA50VA3.THSUZ-KA60VA3.THSUZ-KA71VA3.THAir outletDrain outletPipingDrain hoseAir inlet

Pagina 45

98 9SPECIFICATION4NOTE : Test conditions are based on ISO 5151 Cooling : Indoor D.B. 27°C W.B. 19°C Outdoor D.B. 35°C Heating : Indoor D.B. 2

Pagina 46

98 9SUZ-KA25VA3.TH SUZ-KA35VA3.THSUZ-KA50VA3.TH SUZ-KA60VA3.THSUZ-KA71VA3.THSpecifications and rating conditions of main electric partsModelItemSUZ-KA

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