Mitsubishi Electric PUHZ-HRP Manual de servicio

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SERVICE MANUAL
SPLIT-TYPE, AIR TO WATER HEAT PUMP
No. OCH466
CONTENTS
1. SAFETY PRECAUTION
...........................................
2
2. SPECIFICATIONS
......................................................
5
3. DATA
..............................................................................
7
4. OUTLINES AND DIMENSIONS
............................
9
5. WIRING DIAGRAM
..................................................
10
6. WIRING SPECIFICATIONS
..................................
11
7. REFRIGERANT SYSTEM DIAGRAM
....................
13
8. TROUBLESHOOTING
............................................
14
9. DISASSEMBLY PROCEDURE
............................
47
November 2009
Note:
This manual describes only
service data of the outdoor unit.
Refer to Technical manual of
ATW, I/F and FTC.
RoHS compliant products have
<G> mark on the spec name
plate.
R410A
PUHZ-HRP200YKA
PARTS CATALOG (OCB466)
[Model name]
PUHZ-HRP200YKA
[Service Ref.]
PUHZ-HRP200YKA
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Indice de contenidos

Pagina 1 - PUHZ-HRP200YKA

SERVICE MANUALSPLIT-TYPE, AIR TO WATER HEAT PUMPNo. OCH466 CONTENTS 1. SAFETY PRECAUTION ...2 2. SPECIFICATI

Pagina 2 - SAFETY PRECAUTION

105 WIRING DIAGRAMPUHZ-HRP200YKACN2(WHT)771P. B .221221CN4(WHT)CN5(RED)WHTFUSE1FUSE2WHTREDREDMS3~POWERSUPPLY3N~400V 50HzINDOORUNITTB1L3L2L1NUUUUU312

Pagina 3 - [3] Service tools

11WIRING SPECIFICATIONS6FIELD ELECTRICAL WIRING (power wiring specifications)S1Power supply3 poles isolatorA-ControlIndoor UnitA-ControlOutdoor UnitIs

Pagina 4

12INDOOR-OUTDOOR CONNECTING CABLE (HRP200) Cross section of cable Wire size (mm2) Number of wires Polarity L (m)*6Round2.5 3Clockwise : S1-S2-S3*Pay a

Pagina 5 - SPECIFICATIONS

13REFRIGERANT SYSTEM DIAGRAM7DistributorThermistor TH7(Outdoor)Heat exchangerRefrigerantGAS pipeconnection(1 inch)RefrigerantLIQUID pipeconnection(3/8

Pagina 6 - 2-1-2. Outdoor unit

14TROUBLESHOOTING8<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged an

Pagina 7 - 3-1. Addition of refrigerant

158-2. CHECK POINT UNDER TEST RUNBefore test run• After installation of outdoor unit, piping work and electric wiring work, re-check that there is no

Pagina 8

168-3. SELF-DIAGNOSIS ACTION TABLE<Abnormalities detected when the power is turned on>Error CodeAbnormal point and detection method CaseJudgment

Pagina 9 - OUTLINES AND DIMENSIONS

17Error CodeAbnormal point and detection method Judgment and actionCaseEbMiswiring of Interface unit/Flow temp. controller-outdoor unit connecting wir

Pagina 10 - 5 WIRING DIAGRAM

18Error CodeAbnormal point and detection method Judgment and actionU1High pressure (High-pressure switch 63H operated)Abnormal if high-pressure switch

Pagina 11 - WIRING SPECIFICATIONS6

19Error CodeAbnormal point and detection methodCaseJudgment and actionU5Temperature of heatsinkAbnormal if heatsink thermistor(TH8) detects 95:1 The o

Pagina 12

2SAFETY PRECAUTION1Cautions for units utilizing refrigerant R410A1-2. CAUTIONS RELATED TO NEW REFRIGERANT1-1. ALWAYS OBSERVE FOR SAFETYBefore obtainin

Pagina 13 - REFRIGERANT SYSTEM DIAGRAM7

20Error CodeAbnormal point and detection methodCaseJudgment and actionU8Outdoor fan motorAbnormal if rotational frequency of the fan motor is not dete

Pagina 14 - TROUBLESHOOTING8

21UHCurrent sensor error or input current error• Abnormal if current sensor detects –1.0A to 1.0A during compressor operation. (This error is ignored

Pagina 15 - Self-check

22Error Code Abnormal point and detection method Cause Judgment and actionE0orE4Remote controller transmission error (E0)/signal receiving error (E4)

Pagina 16

23Error Code Abnormal point and detection method Judgment and actionCaseE9Interface unit/Flow temp. controller or outdoor unit communication error (T

Pagina 17

24Error Code Abnormal point and detection method Cause Judgment and actionP1P2Actual fl ow water temperature thermis-tor (TH1)1 The unit is in 3-minut

Pagina 18 - 63HS / Heating: TH4 –

25A fl owing water sound or occasional hissing sound is heard. These sounds can be heard when refrigerant and/or water is (are) fl owing in the indoor

Pagina 19

26123456MGrayOrangeRedYellowBlackParts nameCheck pointsDisconnect the connector then measure the resistance with a tester. (At the ambient temperature

Pagina 20 - •V•W phase) to com

27Notes · High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service. · Do not pull out the connector (CNF1, 2

Pagina 21

288-6. HOW TO CHECK THE COMPONENTS<Thermistor feature chart>Low temperature thermistors• Thermistor <Liquid pipe> (TH3)• Thermistor <2-

Pagina 22

29<Output pulse signal and the valve operation>(2) Linear expansion valve operationOpenExtra tightning (about 32 pulse)Pulse number500 pulseO

Pagina 23

3[1] Cautions for service(1) Perform service after recovering the refrigerant left in unit completely.(2) Do not release refrigerant in the air.(3) Af

Pagina 24

30Main bodyLead wireStopperCoil(3) How to attach and detach the coil of linear expansion valve<Composition>Linear expansion valve is separable i

Pagina 25 - 8-4. TROUBLESHOOTING

318-7. TEST POINT DIAGRAMCommunication power supply D71 Voltage 24V DCCNSS1-S2: 220-240V ACCNAC2 to 4:Power supply for outdoor controller circuit boar

Pagina 26 - 8-5. HOW TO CHECK THE PARTS

32Outdoor noise filter circuit boardPUHZ-HRP200YKALI1, LI2, LI3, NIPOWER SUPPLYLI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V inputLI1-NI/LI2-NI/LI3-NI : AC2

Pagina 27 - CC DC15V

33Outdoor power circuit boardPUHZ-HRP200YKACN5Detection of primary current(Connect to the outdoor noise filter circuit board (CNCT))CN4Connect to the

Pagina 28

34w1 Forced defrost should be done as follows.1 Change the DIP SW1-1 on the outdoor controller board from OFF to ON.2 Forced defrost will start by the

Pagina 29 - Linear expansion valve

35SW6123 64745 8OFFONSW5-6123456OFFON123,4,563456123,4123456786ON OFFNo.Function Effective timingAction by the switch operationNo functionPower failur

Pagina 30 - Lead wire

36Special function(a) Low-level sound priority mode (Local wiring) Unit enters into Low-level sound priority mode by external signal input setting.

Pagina 31 - 8-7. TEST POINT DIAGRAM

37<Display function of inspection for outdoor unit>The blinking patterns of both LED1 (green) and LED2 (red) indicate the types of abnormality w

Pagina 32

38U2U7U1ULU8UdUFUPUHU6U3U4U5U9P1P2P9P6Indication ErrorErrorcode+1Outdoor controller boardContents Inspection methodLED1 (Green)LED2 (Red)3 blinking 1

Pagina 33 - Outdoor power circuit board

39<Outdoor unit operation monitor function>[When optional part “A-Control Service Tool(PAC-SK52ST)” is connected to outdoor controller board(CNM

Pagina 34 - Pump down Start Normal

41-3. CAUTIONS FOR REFRIGERANT PIPING WORKTools for R410A (The following table shows whether conventional tools can be used or not.)Gauge manifoldChar

Pagina 35 - Model select

40SW2 setting1ON23456Display detailExplanation for displayUnitPipe temperature / Liquid(TH3) −40~90−40~90(When the coil thermistor detects 0: or be

Pagina 36

41SW2 setting1ON23456Display detailExplanation for displayUnitPipe temperature / Liquid (TH3) on error occurring−40~90−40~90(When the coil thermistor

Pagina 37

42SW2 setting1ON23456Display detailExplanation for displayUnitCapacity setting displayDisplayed as an outdoor capacity code.Codedisplay1ON234561ON2345

Pagina 38

431ON23456°CDischarge superheat SHd0~255Cooling = TH4-T63HS Heating = TH4-T63HS0~255(When the temperature is 100°C or more, hundreds digit, tens di

Pagina 39 - 1 second

44SW2 settingDisplay detailExplanation for displayUnit1ON23456%Capacity save0~255 When there is no setting of capacity save “100” is displayed

Pagina 40 - Explanation for display

45SW2 settingDisplay detailExplanation for display Unit:Actual water temperature (TH1) on error occurring8~398~39:Pipe temperature / Liquid (TH2) on e

Pagina 41

46SW2 settingDisplay detailExplanation for displayUnitThermo-on time until error stops0~9990~999(When it is 100 minutes or more, hundreds digit, tens

Pagina 42

47PUHZ-HRP200YKAPhoto 4 3. Removing the electrical parts box (1) Remove the service panel. (See Photo 1.) (2) Remove the top panel. (See Photo 1.)

Pagina 43

48Photo 5 4. Removing the thermistor <Outdoor 2-phase pipe> (TH6) (1) Remove the service panel. (See Photo 1.) (2) Remove the top panel. (See

Pagina 44

49 7. Removing the 4-way valve coil (21S4) and linear expan-sion valve coil (LEV-A, LEV-B, LEV-C)(1) Remove the service panel. (See Photo 1.)(2) Remo

Pagina 45 - Explanation for display Unit

5SPECIFICATIONS22-1. SPECIFICATION2.-1-1. PUHZ-HRP200YKA<Reference data> Plate heat exchanger (ACH50-50 plates) *2pcs [connected in parallel]Nom

Pagina 46 - 1-phase open error

5011. Removing the compressor (MC)(1) Remove the service panel. (See Photo 1.)(2) Remove the top panel. (See Photo 1.)(3) Remove 2 front cover panel f

Pagina 47 - DISASSEMBLY PROCEDURE9

51Photo 10Power receiver leg fixing screwsPower receiverValve bed fixing screwsCompressorCompressor fixing nutsSeparator fixing screwSeparator 12. Re

Pagina 48 - OPERATING PROCEDURE

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANCopyright 2009 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.Distributed in

Pagina 49

62-1-2. Outdoor unitMaximum outlet water temperature*1 Hot gas with 4-way valve*2 at distance of 1m from outdoor unit*3 grill*4 With the optional air

Pagina 50

7DATA31.5m1mMICROPHONEUNITGROUND90807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISEOCTAVE BAND SOUND

Pagina 51

83-3. Standard operation data Reference data (connect to Plate HEX)(ACH50-50 plates) o 2 pcs [connected in parallel]ModeCooling(A35/W7)Heating(A7/W35

Pagina 52 - Made in Japan

9OUTLINES AND DIMENSIONS4Unit: mmPUHZ-HRP200YKAFOUNDATION30Service space15050050010The diagram below shows abasic example.Explanation of particular de

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