Mitsubishi Electric PUHY-80TMU-A Especificaciones

Busca en linea o descarga Especificaciones para Acondicionadores de aire del sistema de división Mitsubishi Electric PUHY-80TMU-A. Mitsubishi Electric PUHY-80TMU-A Specifications [en] Manual de usuario

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AIR CONDITIONERS CITY MULTI
Models PURY-80TMU, 100TMU
CMB-104, 105, 106, 108, 1010, 1013, 1016NU-F
Service Handbook
Service Handbook PURY-80TMU, 100TMU
CMB-104, 105, 106, 108, 1010, 1013, 1016NU-F
HEAD OFFICE MITSUBISHI DENKI BLDG. MARUNOUCHI TOKYO 100-0005 TELEX J24532 CABLE MELCO TOKYO
New publication effective Sep. 2002
Specifications subject to change without notice.
Service Handbook PURY-80TMU, 100TMU, CMB-104, 105, 106, 108, 1010, 1013, 1016NU-F
Issued in Sep. 2002 F1105-000 (MDOC)
Printed in Japan
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Indice de contenidos

Pagina 1 - Service Handbook

AIR CONDITIONERS CITY MULTIModels PURY-80TMU, 100TMUCMB-104, 105, 106, 108, 1010, 1013, 1016NU-FService HandbookService Handbook PURY-80TMU, 100TMUCMB

Pagina 2 - Contents

–9–INV boardCNDC21-3 DC-325VCN15V2Power Outputfor IPM controlCNVCC4Power Output (5V)CNL2Choke coilCNVCC2Power Output1-2 30V, 1-3 30V4-6 12V, 5-6 5VCND

Pagina 3 - Safety precautions

–99–Transmission processor hardwareerrorTransmission circuit bus-busy er-ror1 Collision of data transmission:Transmission can not be per-formed for 4~

Pagina 4 - 1 PRECAUTIONS FOR DEVICES

–100–Checkingcode6606Meaning, detecting method Cause Checking method & Countermeasure1) Data is not properly transmitted dueto casual errouneous o

Pagina 5 - [2] Brazing

–101–Checkingcode6607Meaning, detecting methodNo ACK error When no ACK signal is detected in 6 continuous times with 30 second interval bytransmissio

Pagina 6 - [4] Vacuuming

–102–Checkingcode6607(continued)Meaning, detecting methodSystemcompo-sitionGeneratingunit addressDisplay oftroubleDetectingmethodCause Checking method

Pagina 7 - 2 COMPONENT OF EQUIPMENT

–103–Checkingcode6607(continued)Meaning, detecting methodSystemcompo-sitionGeneratingunit addressDisplay oftroubleDetectingmethodCause Checking method

Pagina 8 - Controller Box

–104–Checkingcode6607(continued)Meaning, detecting methodSystemcompo-sitionGeneratingunit addressDisplay oftroubleDetectingmethodCause Checking method

Pagina 9 - MAIN board

–105–Checking code Meaning, detecting method Cause Checking method & CountermeasureNo response errorThough acknowledgement of re-ceipt (ACK) is re

Pagina 10 - INV board

–106–1) Total capacity of indoor units in thesame refrigerant system exceedsthe following:2) Erroneous setting of OC model se-lector switch (SW3-10).1

Pagina 11 - Power board

–107–Checkingcode7102710571077111Meaning, detecting method Cause Checking method & CountermeasureConnected unit count overAddress setting error• E

Pagina 12 - BC controller

–108–[4] LED Monitor Display(1) How to read LED for service monitorBy setting of DIP SW1-1 ~ 1-8, the unit operating condition can be observed with th

Pagina 13 - RELAY 4 board

–10–G/A boardCNIPM1CN15V1CNDR1CNE CNDC1Power board

Pagina 14

–109–E: E2 Contents stored in the E2PROM; M: Monitored by the IC through communications; E*: Stored in service memory.No SW1 Item Display Remarks12345

Pagina 15 - [3] Electrical Wiring Diagram

–110–No SW1 Item Display Remarks12345678910 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8212223242526272829303132333435363738394041424344454647484950511010100000011

Pagina 16 - (Box internal layout)

–111–No SW1 Item Display Remarks12345678910 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8525354555657585960616263646566676869707172737475767778798081820010110000101

Pagina 17 - 3 CMB-108·1010NU-F

–112–When there is an error stop with No95-121,the data on error stops or the data immediately before the error postpone-ment stop, which is stored in

Pagina 18 - 4 CMB-1013·1016NU-F

–113–No SW1 Item Display Remarks12345678910 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8112113114115116117118119120121122123124125126127128129130131132133134135136

Pagina 19 - [4] Standard Operation Data

–114–No SW1 Item Display Remarks12345678910 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8140141142143144145146147148149150151152153154155156157158159160161162163164

Pagina 20

–115–No SW1 Item Display Remarks12345678910 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8166167168169170171172173174175176177178179180181182183184185186187188189190

Pagina 21 - (1) Outdoor unit

–116–No SW1 Item Display Remarks12345678910 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8200201202203204205206207208209210211212213214215216217218219220221222223224

Pagina 22 - Cooling capacity saving

–117–No SW1 Item Display Remarks12345678910 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8229230231232233234235236237238239240241242243244245246247248249250251252253

Pagina 23 - Model Circuit board used

–118–8 PREPARATION, REPAIRS AND REFRIGERANT REFILLING WHEN REPAIRINGLEAKS[1] Location of leaks: Extension piping or indoor units (when cooling) (Pump

Pagina 24 - 3 TEST RUN

–11–BC controllerCNTRCN02M-NETtransmissionCN03CN12Powersupply1 EARTH3 N5 LSW4 SW2 SW1SW5

Pagina 25

–119–[3] Location of leaks: Extension piping or indoor units (Heating mode)1 Test run all indoor units in heating mode.1. With SW3-1 on the MAIN board

Pagina 26

AIR CONDITIONERS CITY MULTIModels PURY-80TMU, 100TMUCMB-104, 105, 106, 108, 1010, 1013, 1016NU-FService HandbookService Handbook PURY-80TMU, 100TMUCMB

Pagina 27 - VENTILATION

3400 Lawrenceville Suwanee Road ● Suwanee, Georgia 30024 Toll Free: 800-433-4822 ● Toll Free Fax: 800-889-9904 www.mrslim.com Specifications ar

Pagina 28 - AIR DIRECTION

–12–RELAY 10 boardRELAY 4 board

Pagina 29

–13–[2] Refrigerant Circuit Diagram and Thermal Sensor

Pagina 30

–14–[3] Electrical Wiring Diagram1MCPN

Pagina 31 - Group setting mode

–15–2 CMB-104·105·106NU-FF01250VAC6.3A FCMB-106NU-F ONLYCircuitboard(Symbol explanation)BC controller(Box internal layout)T5T4T6T1T3T21311231212123411

Pagina 32 - SET TEMP. ON/OFF

–16–3 CMB-108·1010NU-F

Pagina 33 - (Alternative

–17–4 CMB-1013·1016NU-F

Pagina 34

–18–[4] Standard Operation Data1 CoolingOutdoor unitItemsPURY-80TMU PURY-100TMUIndoorOutdoorQuantityQuantity in operationModelMain pipeBranch pipeTota

Pagina 35 - (4-minute)

–1–Contents1 PRECAUTIONS FOR DEVICES ... 3[1] Storage of Piping Material...

Pagina 36

–19–2 HeatingOutdoor unitItemsPURY-80TMU PURY-100TMUIndoorOutdoorQuantityQuantity in operationModelMain pipeBranch pipeTotal piping length21.1˚C(70˚F)

Pagina 37

–20–[5] Function of Dip SW and Rotary SW(1) Outdoor unitSWUSW1SW2SW3SW41~21~89~10123456789101234567891012345678910Unit address settingFor self diagnos

Pagina 38 - [2] Control of BC Controller

–21–(2) Indoor unitDIP SW1, 3Model 32 40 48Capacity (model name) code16 20 25SW2 settingModel 08 10 12 16 20 24Capacity (model name) code45 681013SW2

Pagina 39 - [3] Operation Flow Chart

–22–Setting of DIP SW4 Setting of DIP SW51234ON OFF ON OFFOFF OFF OFF ONON OFF OFF ONOFF OFF ON ON––––OFF OFF ON –PDFY-10 ~ 32PLFY-12 ~ 24PLFY-32 ~ 48

Pagina 40 - Trouble observed

–23–33333 TEST RUN[1] Before Test Run(1) Check points before test run1 Neither refrigerant leak nor loose power source/ transmission lines should be f

Pagina 41 - Cooling/heating

–24–(3) Check points for test run when mounting options(4) Attention for mounting drain water lifting-up mechanismCheck pointLocal remote controller d

Pagina 42 - 3-minute

–25–(5) Check points for system structureCheck points from installation work to test run.TroubleNot operate.Not cool (at cooling).Not heat (at heating

Pagina 43

–26–ClassificationTransmissionlinePortion Check item1Limitation of transmission line length followed? For example,200m (656ft) or less (total length

Pagina 44 - Thermostat ON

–27–[2] Test Run MethodOperation procedure1Turn on universal power supply at least 12 hours before starting → Displaying “HO” on display panel for abo

Pagina 45 - 0/100=3460

–28–4GROUPING REGISTRATION OF INDOOR UNITS WITH M-NET REMOTE CONTROLLER(1) Switch function• The switch operation to register with the remote controlle

Pagina 46 - 0/100 = 3460

–2–Safety precautionsBefore installation and electric workBefore installing the unit, make sure you read allthe “Safety precautions”.The “Safety preca

Pagina 47 - PS3

–29–(2) Attribute display of unit• At the group registration and the confirmation/deletion of registration/connection information, the type (attribute

Pagina 48

–30–(3) Group registration of indoor unit1) Registration method• Group registration of indoor unit ...

Pagina 49

–31–2) Method of retrieval/confirmation• Retrieval/confirmation of group registration information on indoor unit... 2The address of the i

Pagina 50

–32–3) Method of deletion• Deletion of group registration information of indoor unit ... 4[Operation procedure]1 Wi

Pagina 51

–33–4) Deletion of information on address not existing• Deletion of information on address not existing ...

Pagina 52

–34–55555 CONTROL[1] Control of Outdoor Unit(1) Initial processing• When turning on power source, initial processing of microcomputer is given top pri

Pagina 53 - Adjustment completed

–35–(4) Frequency control• Depending on capacity required, capacity control change and frequency change are performed to keep constantevaporation temp

Pagina 54

–36–(5) Oil return control (Electronic expansion valve <SLEV>)• Oil return LEV (SLEV) opening is dependent on compressor frequency and ambient t

Pagina 55 - 7 TROUBLESHOOTING

–37–ModeConnection2000Superheatcontrol *160DifferentialPressure control*2200060LEV1LEV3*1*2*3SuperheatcontrolDifferentialpressure control–Control ever

Pagina 56

–38–YESNOYESNOYESNONormal operationsTrouble observedStopStartBreakerturned onSet indoor ad-dress No. to remotecontrollerOperationmodeError modeCooling

Pagina 57

–3–[1] Storage of Piping Material(1) Storage locationStore the pipes to be used indoors. (Warehouse at site or owner’s warehouse)Storing them outdoors

Pagina 58 - Caution:

–39–(2) BC controllerNote : 1 Two error modes include indoor unit side trouble, BC controller trouble, and outdoor unit side trouble. In the case of i

Pagina 59 - Lead Wires

–40–(3) Indoor unitYESNOYESNOYESNOYESNOYESNOYESNOYESNOYESNONormal operationsTrouble observedStopStartBreakerturned onOperation SWturned on1. Protectio

Pagina 60

–41–(4) Cooling operationYESNOYESYESNONO1. Inverter output 0Hz2. Indoor unit LEV, oil return LEV,Subcool coil bypass LEV fullyclosed3. Solenoid valve

Pagina 61

–42–YESYESNOYESYESNONONO(5) Heating operationNormal operationsDefrosting operationsStopTest run1. Indoor unit fan very low speedoperations2. Inverter

Pagina 62

–43–YESNOYESYESNO(6) Dry operationNormal operationsThermostat ONStop1. Indoor unit fan stop2. Inverter output 0Hz3. Indoor unit LEV, oil return LEVcl

Pagina 63 - In case MELANS is not used

–44–Low pressure shell scroll typewith capacity control mechanismWinding resistance:Each phase 0.388Ω(20˚C(68˚F))Setting 2.94MPa (426psi)OFFR120=7.465

Pagina 64

–45–Name Application Specification Check methodOutdoor unitSymbol(function)ThermistorSolenoidvalveLinearexpansionvalveLiquidleveldetectionswitchLinear

Pagina 65

–46–Name Application Specification Check methodBC controllerSymbol(function)1273+tPressuresensorThermistorPS1PS3TH11(liquid inlettemperature)TH12(bypa

Pagina 66 - BN = 1.3V or less

–47–[5] Resistance of Temperature SensorThermistor for low temperatureThermistor Ro= 15kΩ ± 3% (TH3 ~ 9) Thermistor R120 = 7.465kΩ ± 2% (TH1, 10)Rt =

Pagina 67

–48–66666 REFRIGERANT AMOUNT ADJUSTMENTClarify relationship between the refrigerant amount and operating characteristics of CITY MULTI, and perform se

Pagina 68

–4–[2] BrazingNo changes from the conventional method, but special care is required so that foreign matter (ie. oxide scale, water, dirt,etc.) does no

Pagina 69

–49–(2) Refrigerant Volume Adjustment Operation1) Operating Characteristics Refrigerant VolumeCharacteristic items related to operating characteristic

Pagina 70 - A1 43/41 33/31 23 13

–50–b Check the refrigerant volume by self-diagnosis using the LED.Set the self-diagnosis switch (SW1) as shown below and check the past information (

Pagina 71

–51–(3) Refrigerant Amount Adjustment Mode Operations1 ProcedureDepending on the operating conditions, it may be necessary either to charge with suppl

Pagina 72 - 1) Pressure sensor

–52–YESNOAdjustment starts.Start cooling operation of all indoorunits in a test run mode. Note 1Has thecompressor beenoperated for more than30min?Was

Pagina 73

–53–1 Time required for recovering refrigerant from low pressure service port (minute)0.34~0.44 0.44~0.54 0.54~0.74(49.8~64) (64~78.2) (78.2~106.7)1 (

Pagina 74 - 2) Temperature Sensor

–54–77777 TROUBLESHOOTING[1] Principal PartsPressure Sensor(1) Judging Failure1) Check for failure by comparing the sensing pressure according to the

Pagina 75

–55–Solenoid Valve (SV1~6)Check if the control board’s output signals and the operation of the solenoid valves match.Setting the self-diagnosis switch

Pagina 76

–56–(d) The refrigerant flow is as following figure. Hot gas (high pressured) flows in cooling mode and cool gas/liquid(low pressured) flows in heatin

Pagina 77

–57–Judgment methods and likely failure modeCaution:The specifications of the outdoor unit (outdoor LEV) and indoor unit (indoor LEV) differ. For this

Pagina 78

–58–Outdoor LEV (SLEV) Coil Removal Procedure (configuration)As shown in the figure, the outdoor LEV is made in such a way that the coils and the body

Pagina 79 - Clicking noise

–5–[3] Airtightness TestItems to be strictly observed :1. Pressurize the equipment with nitrogen up to the design pressure and then judge the equipmen

Pagina 80 - Red Blue Brown Brown

–59–Check Valves BlockThe refrigerant flow in the pipe 6, 7, 8 and 9 are depend on ON/OFF of the SV3, 4, 5 and 6.Please confirm by LED monitor display

Pagina 81

–60–Intelligent Power Module (IPM)Measure resistances between each terminal of IPM with tester, and use the results for troubleshooting. Specifiedresi

Pagina 82

–61–(2) Trouble and remedy of remote controllerSymptom Cause Checking method & countermeasure12Despite pressing ofremote controllerON/OFF switch,o

Pagina 83

–62–Symptom Cause3 “HO” display on re-mote controller doesnot disappear andON/OFF switch isineffective.(Without using MELANS)1) Outdoor unit address i

Pagina 84 - Solenoid valve

–63–Symptom Cause Checking method & countermeasure4 “88” appears on re-mote controller atregistration andaccess remotecontrollera) Confirm the add

Pagina 85

–64–Transmission Power Circuit (30 V) Check ProcedureIf “” is not displayed by the remote control, investigate the points of the trouble by the follow

Pagina 86

–65–(3) Investigation of transmission wave shape/noiseControl is performed by exchanging signals between outdoor unit, indoor unit and remote controll

Pagina 87 - (1) Mechanical

–66–3) Checking and measures to be taken(a) Measures against noiseCheck the items below when noise can be confirmed on wave shape or the error code in

Pagina 88

–67–4) Treatment of Inverter and Compressor TroublesIf the compressor does not work when error codes 4240, 4250, 4340 or 4350 are detected, determine

Pagina 89

–68–5) Troubleshooting at breaker trippingCheck items Measures to be taken 1 Check the breaker capacity. 2 Check for a short circuit or grounding in t

Pagina 90

–6–SV block Fusible plugAccumulatorCV blockCompressor4-way valve22222 COMPONENT OF EQUIPMENT[1] Appearance of Components

Pagina 91

–69–6) Individual Parts Failure Judgment Methods.Part Name Judgment MethodDiode Stack (DS) Refer to “Judging Diode Stack Failure.”Intelligent Power Mo

Pagina 92

–70–Motor(Compressor)G/A boardRedUVWNPWhite BlueBlueCapacitor(C1)RedIPM

Pagina 93

–71–(4) Troubleshooting the major components of the BC controller1) Pressure sensorPressure sensor troubleshooting flowCheck on the LED monitor dis-pl

Pagina 94

–72–Note 1 :• Symptoms of incorrect i.e, reverse connection of PS1 and PS3 to BC controller boardNote 2 :• Check using LED monitor display switch (out

Pagina 95

–73–2) Temperature SensorThermistor troubleshooting flowStartDisconnect applicable thermistorconnector from the board.Measure temperature of applicabl

Pagina 96

–74–Note 1 :• Board connector CN10 corresponds to TH11 through TH14, while connectorCN11 corresponds to TH15 through TS15. Remove the applicable conne

Pagina 97

–75–3) LEV, Solenoid Valve Troubleshooting FlowNo coolingNo heatingCheck disconnection or loosenessof connectors.Is there a problem?Operate in cooling

Pagina 98

–76–1 LEVNote 1 :• Symptoms of incorrect connection to BC controller LEV boardImproper installation is the same for 1 and 2, so it is omitted here.Not

Pagina 99 - (2) Communication/system

–77–665432154321251346BrownRedBlueOrangeYellowWhiteBrownRedBlueOrangeYellowWhiteToLEV10kΩ LED(Self-diagnostic monitor)Measured Data Signal OUTDOOR MAI

Pagina 100

–78–2 Solenoid ValveChange thesolenoid valve.Change the controlboard.208-230V output?With the solenoid valve con-nector is disconnected from theboard,

Pagina 101

–7–Controller Box

Pagina 102

–79–Solenoid valves (SVA, SVB, SVC)Coordination signals output from the board and solenoid valve operations.Note 1 : (SVA, SVB, SVC)SVA, SVB and SVC a

Pagina 103

–80–[2] BC Controller Disassembly Procedure(1) Service panelBe careful on removing heavy parts.Procedure Photos & Illustrations1. Remove the two s

Pagina 104

–81–(2) Control BoxBe careful on removing heavy parts.Procedure Photos<CMB-P104, 105, 106NU-F>1. Removing the single screw that secures the elec

Pagina 105

–82–(3) Thermistor (Liquid and gas piping temperature detection)Be careful when removing heavy parts.Procedure Photos1. Remove the service panel1 Use

Pagina 106

–83–(5) LEVBe careful on removing heavy parts.Procedure Photos1. Remove the service panel. See (1)-1.2.3.4.2. Replace the applicable LEV.Important!1 W

Pagina 107 - (3) System error

–84–Check Code ListCheck Code Check Content0403 Serial transmission abnormality0900 Trial operation1102 Discharge temperature abnormality1111 Low pres

Pagina 108

–85–Check Code Check Content6606 Communications with transmission processor abnormality6607 No ACK abnormality6608 No response abnormality6831 MA Not

Pagina 109 - [4] LED Monitor Display

–86–Checking code Meaning, detecting method Cause Checking method & CountermeasureSerialtransmissionabnormality0403If serial transmission cannot b

Pagina 110

–87–Checking code Meaning, detecting method Cause Checking method & CountermeasureDischargetemperatureabnormality(Outdoor unit)11021. When 140˚C

Pagina 111

–88–Checking code Meaning, detecting method Cause Checking method & Countermeasure13011302Low pressureabnoramlityHigh pressureabnoramlity 1(Outdoo

Pagina 112

–8–MAIN boardCNS1 CNS2 CN40 CN41CNVCC3Power Sourcefor control 1-2 30V1-3 30V4-6 12V5-6 5VCN51Indication distance3-4 Compressor ON/OFF3-5 TroubleCNRS3S

Pagina 113

–89–Checking code Meaning, detecting method Cause Checking method & Countermeasure130213681370LiquidsideIntermedi-ate sideHigh pressure abnoramlit

Pagina 114

–90–Checking code Meaning, detecting method Cause Checking method15001501Insufficient refrigerant abnormality1.When discharge superheart 10 (18) deg i

Pagina 115

–91–Checking code Meaning, detecting method Cause Checking method & Countermeasure1505250025022503SuctionpressureabnormalityLeakage (water)abnorma

Pagina 116

–92–Checking code Meaning, detecting method Cause Checking method & Countermeasure41034115Reverse phaseabnormalityPower supplysync signalabnormali

Pagina 117

–93–Checking code Meaning, detecting method Cause Checking method & Countermeasure41164200Fan speedabnormality(motorabnoramlity)VDCsensor/circuita

Pagina 118

–94–42204230BusvoltageabnormalityRadiatorpaneloverheatprotection1 If VDC 220 V is de-tected during inverteroperation.If the cooling fan stays ONfor

Pagina 119 - 12345678910

–95–Checking code Meaning, detecting method Cause Checking method & Countermeasure42404250Over loadprotectionIPM alarmoutput /Bus voltageabnormali

Pagina 120

–96–Checking code Meaning, detecting method Cause Checking method & Countermeasure4260510151055106510751105111Cooling fanabnormalityThermal sensor

Pagina 121

–97–Checking code Meaning, detecting method Cause Checking method & Countermeasure5201520152035301Pressuresensorabnormality(outdoor unit)IDC senso

Pagina 122 - ● Suwanee, Georgia 30024

–98–(2) Communication/systemCheckingcode66006602Multiple address errorTransmission from units with thesame address is detected.Note:The address/attrib

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