Mitsubishi Electric MXZ-160VA-A Manual de servicio

Busca en linea o descarga Manual de servicio para Acondicionadores de aire del sistema de división Mitsubishi Electric MXZ-160VA-A. Mitsubishi Electric MXZ-160VA-A Service manual Manual de usuario

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TECHNICAL & SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
CONTENTS
1. SAFETY PRECAUTION
······································
2
2. OVERVIEW OF UNITS ········································5
3. SPECIFICATIONS
·············································
12
4. DATA ··································································13
5. OUTLINES AND DIMENSIONS ························17
6. WIRING DIAGRAM ············································18
7.
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
···20
8. TROUBLESHOOTING
·······································
22
9. ELECTRICAL WIRING ······································55
10. WIRING SPECIFICATIONS
.
······························57
11. SYSTEM CONTROL
··········································
58
12. REFRIGERANT PIPING TASK··························60
13. DISASSEMBLY PROCEDURE ··························63
INDOOR UNITS COMBINATION SHEETS
No. OCH480
REVISED EDITION-C
[Service Ref.]
MXZ-8B140VA
MXZ-8B160VA
MXZ-8B140YA
MXZ-8B160YA
HFC
utilized
R410A
June 2013
NOTE:
This service manual
describes technical data
of outdoor unit. As for
indoor units and branch
box (OCH508), refer to
its service manual.
RoHS compliant products
have <G> mark on the
spec name plate.
OUTDOOR UNIT
Model name
indication
PARTS CATALOG (OCB480)
Revision:
• Errors have been
corrected in REVISED
EDITION-C.
• Some descriptions have
been modified.
Please void OCH480
REVISED EDITION-B.
[Model name]
<Outdoor unit>
MXZ-8B140VA
MXZ-8B160VA
MXZ-8B140YA
MXZ-8B160YA
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Indice de contenidos

Pagina 1 - MXZ-8B160YA

TECHNICAL & SERVICE MANUALSPLIT-TYPE, HEAT PUMP AIR CONDITIONERSCONTENTS1. SAFETY PRECAUTION ······································22. OVERVIEW OF

Pagina 2 - 1 SAFETY PRECAUTION

10 (3) When installing multiple outdoor units Leave 10 mm space or more between the units. ● Obstacles at rear only (Fig. 2-10) ● Obstacles at rear

Pagina 3

112-5. SIMPLIFIED PIPING SYSTEMPiping connection sizeLiquid (mm)Gas (mm)W9.52W15.88The piping connection size differs according to the type and capaci

Pagina 4 - Dimension B

123 SPECIFICATIONSkWWkW*/min (CFM)dBdBmm (in.)mm (in.)mm (in.)kg (lbs)kg (lbs)LmmmmExternal finish Refrigerant control Compressor Model Motor output S

Pagina 5 - ( )

134-1. COOLING AND HEATING CAPACITY AND CHARACTERISTICS4-1-1. Method for obtaining system cooling and heating capacity:To obtain the system cooling an

Pagina 6 - P A C – A K 5 3 BC

144-2. CORRECTING COOLING AND HEATING CAPACITY4-2-1. Correcting Changes in Air Conditions(1) The performance curve charts (Figure 4-1, 4-2, 4-3, 4-4)

Pagina 7 - ■ Verification

154-2-2. Correcting Capacity for Changes in the Length of Refrigerant PipingTo obtain the ratio (and the corrected piping length) of the outdoor units

Pagina 8 - Fig. 2-2 Fig. 2-3

161.5m1mMICROPHONEUNITGROUND4-3. NOISE CRITERION CURVES90807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETHRESHOLD OFHEARING FORCONTINUOU

Pagina 9 - Fig. 2-9

175 OUTLINES AND DIMENSIONSMXZ-8B140VA MXZ-8B140YA MXZ-8B160VA MXZ-8B160YA unit : mmOverOverOverOverLess thanPiping and wiring connectionscan b

Pagina 10 - Max. 300

186 WIRING DIAGRAMMXZ-8B140VA MXZ-8B160VAPower turned onLED on the controller board display the operation and inspection status as follows.If LED do

Pagina 11 - Branch box #1

19MXZ-8B140YA MXZ-8B160YAPower turned onLED on the controller board display the operation and inspection status as follows.If LED does not light, it

Pagina 12 - 3 SPECIFICATIONS

21 SAFETY PRECAUTIONCautions for units utilizing refrigerant R410A1-1. ALWAYS OBSERVE FOR SAFETYUse new refrigerant pipes.Charge refrigerant from liqu

Pagina 13

207NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTIONREFRIGERANT SYSTEM DIAGRAM MXZ-8B140VA MXZ-8B140YA MXZ-8B160VA MXZ-8B160YAPiping connection size

Pagina 14 - Outdoor intake air dr

21Indoor unit typePipe size (mm)(kW)LiquidGas22:6.35:9.5225:6.35:9.5235:6.35:9.5250:6.35:12.760:6.35:15.88 *71:9.52:15.8880:9.52:15.8815:6.35:9.5218:6

Pagina 15

228 TROUBLESHOOTING<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged a

Pagina 16 - MICROPHONE

238-2. CHECK POINTS FOR TEST RUN8-2-1. Before test run● Turn on the main power switch more than 12 hours before starting operation. Starting operatio

Pagina 17 - 5 OUTLINES AND DIMENSIONS

24During the test run set with the outdoor unit, operation on/off or operation mode change cannot be performed by the remote controller, and the opera

Pagina 18 - 6 WIRING DIAGRAM

258-3. SELF-DIAGNOSIS ACTION TABLE <Abnormalities detected when the power is put on>(Note 1) Refer to indoor unit section for code P and code E

Pagina 19 - MXZ-8B140YA MXZ-8B160YA

26Error CodeAbnormal point and detection method Judgment and actionEb(6845)Miswiring of indoor–branch box/branch box–outdoor unit connecting wire (c

Pagina 20 - REFRIGERANT SYSTEM DIAGRAM

27Error CodeAbnormal point and detection method Judgment and actionCaseFaulty connection of LEVFor the connection of P100 indoor unit(s), the connecti

Pagina 21 - Y-shape connection pipe

28Error CodeAbnormal point and detection method Judgment and actionU1(1302)(1) High-pressure switch (63H) operatedAbnormal if high-pressure switch 63H

Pagina 22 - 8 TROUBLESHOOTING

29U2(1102)(1) High discharging temperature Abnormal if compressor temperature thermistor (TH4) exceeds 125: or 110: continuously for 5 minutes. Abno

Pagina 23 - (1) Using remote controller

3GravimeterUnit[3] Service tools(1) Use the below service tools as exclusive tools for R410A refrigerant.[2] Additional refrigerant chargeWhen chargin

Pagina 24 - (Initial setting)

30ThermistorsOpen detection Short detectionSymbolNameTH3TH7TH8Branch box unitTH-A~E(Room A-E)– 40 or below– 40 or below– 27 or below90 or above90

Pagina 25

31Error CodeAbnormal point and detection method Judgment and actionCaseUF(4100)Compressor overcurrent interruption (When compressor locked)Abnormal i

Pagina 26

32Error CodeAbnormal point and detection method Judgment and actionCaseE0(No display)Remote controller communication error (Signal receiving error)(1)

Pagina 27

33Error CodeAbnormal point and detection method Judgment and actionCaseE9(6841)Indoor - branch box/branch box - outdoor unit communication error (Tra

Pagina 28

34PhenomenaFactorCountermeasure2. Remote controller display operates normally and the unit performs heating operation, however, the capacity cannot be

Pagina 29

35CN51X543 YL1 : Error display lampL2 : Compressor operation lampX, Y : Relay (Coil standard of 0.9W or less for DC 12V) CN3SXYSW1SW

Pagina 30

368-6. HOW TO CHECK THE PARTSMXZ-8B140VA MXZ-8B140YA MXZ-8B160VA MXZ-8B160YAParts nameCheck pointsDisconnect the connector then measure the resi

Pagina 31

37Notes · High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service. · Do not pull out the connector (CNF1, 2

Pagina 32

38<Thermistor feature chart>Low temperature thermistorsPipe temperature thermistor <Liquid> (TH3)Pipe temperature thermistor <Cond.>

Pagina 33

398-7. TEST POINT DIAGRAM8-7-1. Outdoor controller circuit boardMXZ-8B140VA MXZ-8B140YA MXZ-8B160VA MXZ-8B160YA<CAUTION> TEST POINT 1 is

Pagina 34

4(2) Cautions for refrigerant piping workNew refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R4

Pagina 35

408-7-2. Outdoor noise filter circuit boardMXZ-8B140YAMXZ-8B160YALI1, LI2, LI3, NIPOWER SUPPLYLI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V inputLI1-NI/LI2-

Pagina 36

418-7-3. Outdoor power circuit boardMXZ-8B140VAMXZ-8B160VACNAC1, CNAC2220-240 V ACConnect to the out-door controller circuit board (CNAC)NI, LIVoltage

Pagina 37 - CC DC15V

42Outdoor power circuit boardMXZ-8B140YAMXZ-8B160YACN5Detection of primary current(Connect to the outdoor noise filter circuit board (CNCT))CN4Connect

Pagina 38

438-7-4. Outdoor converter circuit boardMXZ-8B140YAMXZ-8B160YAL1-A2, L2-A2, L3-A2Connect to the ACL1, ACL2, ACL3CN7Connect to the outdoor power circui

Pagina 39 - (when operated)

44Forced defrost StartNormalNormal—When compressor is operating in heating operation.*Abnormal history clearNo functionSelf-diagnosis(Indoor unit sele

Pagina 40

45SW6SW9Model selectionSwitching function of defrosting prohibited timeDuring the FAN or COOL mode, and thermo - OFF in heating operation, set the ope

Pagina 41

46<Outdoor unit operation monitor function>Digital indicator LED3 displays 2 digit number or code to inform operation condition and the meaning

Pagina 42 - Outdoor power circuit board

47SW2 setting1ON23456Display detailExplanation for display UnitPipe temperature / Liquid (TH3) – 40~90– 40~90(When the coil thermistor detects 0: o

Pagina 43

48SW2 setting1ON23456Display detailExplanation for displayUnitPipe temperature / Liquid (TH3) on erroroccurring– 40~90– 40~90(When the coil thermistor

Pagina 44

49SW2 setting1ON23456Display detailExplanation for displayUnitCapacity setting displayDisplayed as an outdoor capacity code.Codedisplay1ON234561ON2345

Pagina 45

52 OVERVIEW OF UNITS2-1. CONSTRUCTION OF SYSTEMMXZ-8B140YA/160YA6HPMXZ-8B140VA/160VA5HP14.016.015.518.0R410AIndoor unit that can be connectedBranch bo

Pagina 46 - 1 second

501ON23456°CDischarge superheat. SHd0~2550~255(When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are displayed by turns

Pagina 47 - Explanation for display Unit

51SW2 settingDisplay detailExplanation for displayUnitCode displayError postponement code history (2)of outdoor unitPostponement code displayBlinking:

Pagina 48 - Explanation for display

52SW2 settingDisplay detailExplanation for displayUnit:Indoor pipe temperature / Liquid on error occurring– 39~88– 39~88(When the temperature is 0 °C

Pagina 49

53SW2 settingDisplay detailExplanation for display UnitThermostat-on time until error stops0~9990~999(When it is 100 minutes or more, hundreds digit,

Pagina 50

548-9. SELECTING FUNCTIONS USING THE REMOTE CONTROLLEREach function can be set according to necessity using the remote controller. The setting of func

Pagina 51

55 Warning:Be sure to connect the power supply cords and con-necting wires for the indoor units, outdoor units, branch boxes directly to the units (no

Pagina 52

56TB3ES1S2S3TB3DS1S2S3S1S2S3S1S2S3S1S2S3S1S2S3S1S2S3S1S2S3S1S2S3S1S2S3TB3CNTB2BLTB3ATB3B(A)E(A)(B)(C)(D)(D)Fig. 9-2Notes:Notes:• When • When wiring a

Pagina 53

5710 WIRING SPECIFICATIONS Warning:In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design

Pagina 54

58OCBC (3- branch type)AB CICRCICRCICRCOCBC(3- branch type)ABCICRCICRCRCICBC(3- branch type)ABCICRCICRCRCICOC11-2-1. Only 3-branch type 11-2-3. 2-bran

Pagina 55 - 9 ELECTRICAL WIRING

59OCBC (3- branch type)AB CICRCIC ICRC11-3-1. Group operation by single remote controller• Plural indoor units cannot be operated by a single remote c

Pagina 56 - <Example 2>

6Indoor unit (Ceiling concealed type)Indoor unit (Wall mounted type)Outdoor unitBranch Box2-2. SYSTEM OUTLINEThe additional connection of the Branch B

Pagina 57 - 10 WIRING SPECIFICATIONS

6012 REFRIGERANT PIPING TASK12-1. ADDITIONAL REFRIGERANT CHARGELIh2b2b1a6a5a4a3a2h3h1Ha1a7 a8Outdoor unitBranch boxIndoor unitPermissibl

Pagina 58 - 11 SYSTEM CONTROL

61Total piping length(b1+ b2 + a1+ a2 + a3 + a4 + a5 + a6 + a7 + a8)If connecting an indoor unit with :9.52 liquid pipes (model number 71 or more for

Pagina 59 - 11-3. INCORRECT SYSTEMS

62Indoor unitThe smallestroomThe secondsmallest roomOutdoor unitVentilation apparatusBranch boxIndoor unitBranch boxOpeningWallOutdoor unit(situation

Pagina 60 - 12 REFRIGERANT PIPING TASK

6313 DISASSEMBLY PROCEDUREOPERATING PROCEDUREPHOTOS & ILLUSTRATION 1. Removing the service panel and top panel (1) Remove 3 service panel fixing

Pagina 61

64OPERATING PROCEDURE PHOTOSPhoto 5 4. Removing the thermistor <Outdoor 2-phase pipe> (TH6) (1) Remove the service panel. (See Photo 1) (2) R

Pagina 62

65 9. Removing solenoid valve coil <Bypass valve> (SV1) and bypass valve (1) Remove the service panel. (See Photo 1) (2) Remove the top panel

Pagina 63 - 13 DISASSEMBLY PROCEDURE

11. Removing the high pressure switch (63H) and low pres-sure switch (63L) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (

Pagina 64 - OPERATING PROCEDURE PHOTOS

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating15 1500 1700 0.80 0.58 3.7 2.7 3.5 2.5 3.4 2.416 1600 1800 0.84 0.62 3.

Pagina 65 - OPERATING PROCEDURE

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling HeatingCurrent(A)/220V Current(A)/230V Current(A)/240VTotal capacity ofindoor

Pagina 66

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling HeatingCurrent(A)/220V Current(A)/230V Current(A)/240VTotal capacity ofindoor

Pagina 67

72-3. TYPICAL COMBINATION EXAMPLEBranch box is located INSIDE of condominiumBranch box(Inside)Installing branch box indoorsOnly 1 piping is required b

Pagina 68

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating15 1500 1700 0.80 0.58 3.7 2.7 3.5 2.5 3.4 2.416 1600 1900 0.84 0.65 3.

Pagina 69

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling HeatingCurrent(A)/220V Current(A)/230V Current(A)/240VTotal capacity ofindoor

Pagina 70

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling HeatingCurrent(A)/220V Current(A)/230V Current(A)/240VTotal capacity ofindoor

Pagina 71

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating15 1500 1700 0.80 0.58 1.2 0.9 1.2 0.8 1.1 0.816 1600 1800 0.84 0.62 1.

Pagina 72

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling HeatingCurrent(A)/380V Current(A)/400V Current(A)/415VTotal capacity ofindoor

Pagina 73

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling HeatingCurrent(A)/380V Current(A)/400V Current(A)/415VTotal capacity ofindoor

Pagina 74

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating15 1500 1700 0.80 0.58 1.2 0.9 1.2 0.8 1.1 0.816 1600 1900 0.84 0.65 1.

Pagina 75

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling HeatingCurrent(A)/380V Current(A)/400V Current(A)/415VTotal capacity ofindoor

Pagina 76

Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling HeatingCurrent(A)/380V Current(A)/400V Current(A)/415VTotal capacity ofindoor

Pagina 77

82-4. INSTALLATION2-4-1. Outdoor unit installation location For best performance, select proper position. ● Avoid places where combustible gas may b

Pagina 78

9 (2) When installing a single outdoor unit Minimum dimensions are as follows, except for Max., meaning Maximum dimensions, indicated. Refer to the

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