Mitsubishi Electric SUZ-KA71VA4 Manual de servicio

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TECHNICAL & SERVICE MANUAL
No.OCH545
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
Outdoor unit
[Model Name]
[Service Ref.]
SUZ-KA25VA4 SUZ-KA25VA4.TH
SUZ-KA35VA4 SUZ-KA35VA4.TH
SUZ-KA50VA4 SUZ-KA50VA4.TH
SUZ-KA60VA4 SUZ-KA60VA4.TH
SUZ-KA71VA4 SUZ-KA71VA4.TH
CONTENTS
1.
COMBINATION OF INDOOR AND OUTDOOR UNITS
.....
2
2. TECHNICAL CHANGES
...................................
3
3. PARTS NAMES AND FUNCTIONS
..................
7
4. SPECIFICATION
................................................
8
5. NOISE CRITERIA CURVES
............................
10
6. OUTLINES AND DIMENSIONS
.......................
11
7. WIRING DIAGRAM
..........................................
13
8. REFRIGERANT SYSTEM DIAGRAM
.............
16
9. ACTUATOR CONTROL
...................................
19
10. SERVICE FUNCTIONS
....................................
20
11. TROUBLESHOOTING
.....................................
20
12. DISASSEMBLY INSTRUCTIONS
....................
36
Indication of
model name
Note:
This service manual
describes technical data of
the outdoor units.
HFC
utilized
R410A
SUZ-KA25VA4.TH
SUZ-KA35VA4.TH
August 2013
PARTS CATALOG (OCB545)
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1 2 3 4 5 6 ... 45 46

Indice de contenidos

Pagina 1 - August 2013

TECHNICAL & SERVICE MANUALNo.OCH545SPLIT-TYPE, HEAT PUMP AIR CONDITIONERSR410AOutdoor unit[Model Name] [Service Ref.]SUZ-KA25VA4 SUZ-KA25VA4.THSU

Pagina 2 - INDOOR UNIT SERVICE MANUAL

10NOISE CRITERIA CURVES5OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BARCOOLINGFUNCTIONSPL(dB(A))LINEHighMed.FAN SPEEDHEATING47489080706050403

Pagina 3 - TECHNICAL CHANGES

116OUTLINES AND DIMENSIONS1069800302.5500 Bolt pitch for installation15022.3Handle550280164.599.5170.523Service panelService port285344.544400Air inAi

Pagina 4

12417.54042Drain hole17550033050Air inAir out2-Oval holes 10 2184010981880452Service panel99.5164.51953544Liquid refrigerantpipe jointRefrigerant pi

Pagina 5 - 2. Refrigerant piping

13137WIRING DIAGRAMSUZ-KA25VA4.THSUZ-KA35VA4.THOCH545

Pagina 6 - 6. Pumping Down

14SUZ-KA50VA4.THOCH545

Pagina 7 - PARTS NAMES AND FUNCTIONS

15SUZ-KA60VA4.THSUZ-KA71VA4.THOCH545

Pagina 8 - SPECIFICATION

16REFRIGERANT SYSTEM DIAGRAM8Unit: mmSUZ-KA25VA4.THUnit: mmSUZ-KA35VA4.THFlared connectionDefrostthermistorRT61DischargetemperaturethermistorRT62Flare

Pagina 9 - SUZ-KA50VA4.TH SUZ-KA60VA4.TH

1717Unit: mmSUZ-KA50VA4.THOutdoorheatexchangerFlared connectionDefrostthermistorRT61DischargetemperaturethermistorRT62Flared connectionStop valveStop

Pagina 10 - NOISE CRITERIA CURVES

18ADDITIONAL REFRIGERANT CHARGE (R410A: g)SUZ-KA25VA4.TH SUZ-KA35VA4.TH SUZ-KA50VA4.THSUZ-KA60VA4.TH SUZ-KA71VA4.THMAX. REFRIGERANT PIP

Pagina 11 - OUTLINES AND DIMENSIONS

1919ACTUATOR CONTROL9SUZ-KA25VA4.TH SUZ-KA35VA4.TH SUZ-KA50VA4.TH SUZ-KA60VA4.TH SUZ-KA71VA4.TH9-3. RELATION BETWEEN MAIN SENSOR AND ACTUATOR9-2. R

Pagina 12 - REQUIRED SPACE

21COMBINATION OF INDOOR AND OUTDOOR UNITSHeat pump typeOutdoor unitSUZ- SLZ-KA25VAL2.THSLZ-KA35VALR3.THSLZ-KA50VALR3.THSLZ-KA25VAQ2.THSLZ-KA35VAQR2.TH

Pagina 13 - WIRING DIAGRAM

20SUZ-KA25VA4.TH SUZ-KA35VA4.TH SUZ-KA50VA4.TH SUZ-KA60VA4.TH SUZ-KA71VA4.THCHANGE IN DEFROST SETTINGChanging defrost finish temperature<JS> To

Pagina 14 - SUZ-KA50VA4.TH

2121SUZ-KA25VA4.TH SUZ-KA35VA4.TH SUZ-KA50VA4.TH SUZ-KA60VA4.TH SUZ-KA71VA4.TH temperature thermistor, outdoor heat exchanger temperature No.

Pagina 15 - SUZ-KA71VA4.TH

22F1 F2 F3 F4unem ecivreSrosruC:unem niaMTest runInput maintenance info.Function settingCheckSelf checkkcehc fleS:tceleSRef. addresssserddAkcehc fleSR

Pagina 16 - REFRIGERANT SYSTEM DIAGRAM

23If operations cannot be completed with the remote controller, diagnose the remote controller with this function.F1 F2 F3 F4unem ecivreSrosruC:unem n

Pagina 17 - Unit: mm

24When a problem occurs to the air conditioner, the indoor and outdoor units will stop,and the problem is shown in the remote controller display.[CHE

Pagina 18 - MAX. HEIGHT DIFFERENCE

25Transmission data from remote controllerTransmission data on transmission pathWhen the number of data errors is "02":Press the ON/OFF butt

Pagina 19 - ACTUATOR CONTROL

26• "CHECK" lights, and refrigerant address "00" flashes.• Check that the remote controller's display has stopped before cont

Pagina 20 - SERVICE FUNCTIONS

27[Output pattern A] Errors detected by indoor unit[Output pattern B]E91. If the beeper does not sound again after the initial 2 beeps to confirm the

Pagina 21 - (KA25/35/50)

2811-4. TROUBLE CRITERION OF MAIN PARTS Parts nameFigureCheck method and criterionOutdoor fan motor R.V. coil (21S4) Expansion valve coil(LEV)Measure

Pagina 22 - F1 F2 F3 F4

29 A How to check inverter/compressorAre the voltages balanced?Disconnect the connector between the compressor and the intelligent power module (KA25

Pagina 23

32TECHNICAL CHANGESRefrigerantoilRefrigerantNew refrigerantR410AHFC-32: HFC-125 (50%:50%)Pseudo-azeotropic refrigerantNot includedA1/A172.6-51.41.5576

Pagina 24 - (Alternating Display)

30 D Check of compressor winding Disconnect the connector between the compressor and intelligent power module, and measure the resistance between the

Pagina 25

31 G Check of R.V. coilFirst of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 11-4.In case CN721(KA25/35/50)/C

Pagina 26 - TEST RUN

32 I Check of LEV Turn on power supply to the outdoor unit after checking LEV coil is fi xed to the LEV body securely.YesDisconnect the connector CN7

Pagina 27 - Beep Beep

33 Electromagnetic noise enters into TV sets or radiosYesIs the unit earthed?NoEarth the unit.YesIs the distance between the antennas and the indo

Pagina 28

3411-6. TEST POINT DIAGRAM AND VOLTAGE11-6-1. Inverter P.C. boardSUZ-KA25VA4.TH SUZ-KA35VA4.TH SUZ-KA50VA4.TH-20 -10 0 10 20 30 400102030405060708090

Pagina 29 - 11-5. TROUBLESHOOTING FLOW

3511-6-2. Inverter P.C. boardSUZ-KA60VA4.TH SUZ-KA71VA4.TH-20 -10 0 10 20 30 400102030405060708090100Temperature( )Defrost thermistor(RT61)Ambient t

Pagina 30

3612DISASSEMBLY INSTRUCTIONS(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the lo

Pagina 31 - H Check of outdoor fan motor

3737OPERATING PROCEDUREPHOTOS2. Removing the inverter assembly, inverter P.C. board(1) Remove the cabinet and panels. (Refer to procedure 1.)(2) Disco

Pagina 32 - I Check of LEV

38OPERATING PROCEDUREPHOTOS5. Removing outdoor fan motor(1) Remove the cabinet and panels. (Refer to procedure 1.)(2) Disconnect the following connect

Pagina 33

39SUZ-KA50VA4.THNOTE: Turn OFF power supply before disassembly.OPERATING PROCEDUREPHOTOS1. Removing the cabinet(1) Remove the screws of the service pa

Pagina 34

4R410A tools Can R22 tools be used?Gas leak detectorR410A has high pressures beyond the measurement range of existing gauges. Port diameters have been

Pagina 35 - SUZ-KA60VA4.TH SUZ-KA71VA4.TH

40OPERATING PROCEDUREPHOTOS2. Removing the inverter assembly, inverter P.C. board(1) Remove the cabinet and panels. (Refer to procedure 1.)(2) Disconn

Pagina 36 - DISASSEMBLY INSTRUCTIONS

41OPERATING PROCEDURE PHOTOS4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger tempera-ture thermistor and a

Pagina 37 - OPERATING PROCEDURE

42NOTE: Turn OFF power supply before disassembling.OPERATING PROCEDUREPHOTOS1. Removing the cabinet(1) Remove the screws of the service panel.(2) Remo

Pagina 38

43OPERATING PROCEDUREPHOTOS2. Removing the inverter assembly, inverter P.C. board(1) Remove the cabinet and panels. (Refer to procedure 1.)(2) Disconn

Pagina 39

44OPERATING PROCEDURE PHOTOS4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger tempera-ture thermistor and a

Pagina 40

45OCH545

Pagina 41 - OPERATING PROCEDURE PHOTOS

HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN Copyright 2013 MITSUBISHI ELECTRIC CORPORATIONDistributed in Aug. 2013

Pagina 42

5Electronic scale for refrigerant chargingOutdoor unitRefrigerant gas cylinderoperating valveRefrigerant gas cylinderfor R410A with siphonRefrigerant

Pagina 43

66. Pumping DownWhen relocating or disposing of the air conditioner, pump down the system by following the procedure below so that no refrigerant is r

Pagina 44

773PARTS NAMES AND FUNCTIONSSUZ-KA25VA4.TH SUZ-KA35VA4.THSUZ-KA50VA4.THSUZ-KA60VA4.THSUZ-KA71VA4.THAir outletDrain outletPipingDrain hoseAir inlet(b

Pagina 45

8SPECIFICATION4NOTE: Test conditions are based on ISO 5151 Cooling : Indoor D.B. 27°C W.B. 19°C Outdoor D.B. 35°C Heating : Indoor D.B. 20°C

Pagina 46

99SUZ-KA25VA4.TH SUZ-KA35VA4.THSUZ-KA50VA4.TH SUZ-KA60VA4.THSUZ-KA71VA4.THSpecifications and rating conditions of main electric partsModelItemSUZ-KA25

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